I just finished putting in a transmission cooler. Here are some pics and details.
Transmission cooler is a Hayden 678 plate and fin model (Amazon). According to Hayden, it's their medium capacity cooler sized for a full size truck towing a few thousand pounds. I went googling for a transmission cooler thermostat and found that every transmission thermostat had a 180 deg F opening setpoint. When I pinged the transmission case when the engine and transmission were fully warm, I got 187 deg F. So, I wanted something with a lower setpoint to give a bigger temp differential. I kept hunting around until I came across a really nice chunk of milled aluminum from Improved Racing. Pics below. It's a remote filter mount AND thermostat all in one. It can be used for either engine oil or transmission fluid, and you can choose from 4 different temp setpoints. I opted for the lowest, 145 deg F. It's a bit pricey at $300, but it's real pretty to look at. And, it was the only lower temp thermostat that I could find in the short bit of time I spent on google.
The installation was straightforward. Rather than tying the cooler to the radiator, I bent a couple pieces of scrap steel into angle brackets and pop rivetted the cooler to the bumper crossmember. I chose to locate the cooler up high between the horns vs. down low hoping that that might be more out of the way of road debris. I bolted the filter mount/thermostat to the frame just forward of the left fenderwell, a la Astro14. This space was apparently designed for a remote transmission filter mount. It's perfect for it. And, then I just ran the hose. You need a step drill bit to make some nice big holes in the front shroud that guides air into the AC condenser/intercooler/radiator so you can run the hose. i needed the hose that came with the cooler plus 2 more 5 ft sections of hose from Derale (Amazon), 2 brass 3/8 in barbed hose couplings (Home Depot), and 8 hose clamps. I opted not to route the fluid through the radiator.
I've yet to put the front under tray in place, but I'll need to cut away some of the plastic to clear the hoses. Whatever it takes.
Brett
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